BOP and Valve Repair and Remanufacture Services

DOYLES can repair and remanufacture virtually any blowout preventor, valve, or choke manifold.

All testing, inspections, welding, and machining are performed in-house or by approved third-party vendors. In addition, all repairs are performed according to API specifications and all welding, machining, and NDE is performed by a trained staff member or by an approved third-party vendor of the customer’s choice. Document packages are also provided on request and include inspection reports, NDE reports and test charts, as well as MTR’s when applicable.

 

 

Call a sales representative today to discuss how we can assist you in your BOP and valve repair needs at 1-800-606-1606, or you can email us at salesinquiry@doylesdelivers.com.

Our capabilities include:

  • Vertical and Horizontal Boring
  • Milling
  • Drilling
  • Threading
  • Welding
  • Chrome Plating
  • Buffing
  • Polishing
  • Stress Relief
  • Hardness Testing
  • Pressure Testing
  • Disassembly
  • Inspection Re-Assembly
  • Testing

 


 

 

Blowout Preventer (BOP) Repair Process

DOYLES has extensive experience and capabilities in the repair and servicing of blowout preventers (BOPs). We use a proven methodology that adheres to inspection criteria that satisfy ISO9001:2000 and API 16A specifications.

Receiving

  • Receive blowout preventer into Houston facility.
  • Perform a preliminary inspection to check for possible damages as result of BOP transit.
  • Systematically inspect and photograph the unit(s) as part of documentation requirements.
  • Create and issue work orders.

Tear Down

  • Dismantle BOP while noting any problem areas.
  • Perform a tear down and segregate any obviously defective parts.
  • Document all work in accordance with DVI standard operating procedures.

Cleaning

  • Clean and sandblast prior to performing a complete inspection.

Inspection

  • Conduct a visual and dimensional inspection of all parts in accordance with DVI inspection procedures.
  • Perform a non-destructive examination on critical areas.
  • Perform non-destructive testing and evaluation of components subject to normal wear and/or stress.

Estimate

  • Create a formal estimate of repair cost and anticipated delivery.
  • Secure customer approval of estimate.

Repair

Repair or replace parts deemed to exceed reusable limits, which may involve the following processes:

  • Skim cut/pre-machine
  • Material rebuild, including welding, chrome plating, metal spray
  • Buff & Polish
  • Stress Relieve
  • Hardness Test

Final Assembly

  • Perform final assembly of the repaired BOP
  • Notify customer; secure 3rd party test witness if requested

Test

  • Ensure that all repaired equipment conforms to ISO9001:2000 and API 16A-based test criteria

Delivery

  • Construct document package
  • Notify customer
  • Deliver BOP per customer specifications